ATOS ScanBox Series 6
High throughput in the production environment
In the production environment, it is important to identify, analyze and eliminate quality problems as fast as possible. For that, as many parts as possible have to be completely checked in the shortest amount of time to be able to initiate targeted corrective measures at short notice and to minimize scrap. Master this challenge with ATOS ScanBox Series 6: Two different variants provide fully automatic surface deviations between the complete 3D actual coordinates and the CAD data in the shortest possible time.
Pallet System
The components and the fixtures can be set up outside the ATOS ScanBox on changing pallets. The pallets are loaded quickly and reproducibly using positioning pins. This results in a high throughput of parts and is ideally suited for series production.
Quick Loading and Unloading
Measuring 3.1 m, the entry of the ATOS ScanBox 6130 is very wide and is secured by a safety light sensor. This allows an uncomplicated use of loading tools such as cranes, forklift trucks or pallet trucks in order to be able to place large parts on the measurement machine.
Full-Field Trend Analysis
For the verification of components, the full-field data can be analyzed (visualization of deviations, hemmed edges, radii, inspection sections, …). Further measurements of other parts enable completely virtual installations. In the case of inspections during production, all the inspection characteristics and functional dimensions are recorded. These are transferred to the statistical process control systems and presented as trend analyses.
Designed for quality assurance of large and heavy parts
Simultaneous loading and measurement for increased throughput
High flexibility thanks to quick part changes
Monitor production processes & reduce scrap
Loading and measuring at the same time
Provision of additional measurement data in the shortest possible time
With the optical 3D measuring machine ATOS ScanBox 6235, you can increase your throughput - thanks to two working areas that can be operated independently of each other. You can place your parts, such as doors, tailgates or battery modules with a size of up to 3500 mm and a maximum weight of 5000 kg, in both working areas or on the rotation tables. Both working areas are operated safely due to the automatic doors.
Quick loading and unloading
Optimized planning for efficient workflows
The entry areas are constructed very wide and allow an uncomplicated use of loading machines such as cranes, forklift trucks or pallet trucks. Hang-on parts can be measured more quickly with ATOS ScanBox 6135 and 6235 with a multi-part fixture, as it is not necessary to change the measuring fixture. The multi-part fixture can be easily positioned via the Human Machine Interface (HMI), allowing the hang-on parts to be changed from the front.
High-speed scanning with ATOS 5 & ATOS 5X
Full-surface acquisition of complex geometries
Due to its advanced camera technology, a powerful light source and high-performance software, ATOS 5 achieves a new level of performance, especially when measuring shiny and dark surfaces, fine structures and edges. The technology accelerates the total measuring time, while providing precise 3D measurement data at the same time. ATOS 5X uses the integrated Laser Light Compressor to generate ultra-bright light. This enables measuring fields of up to 1000 mm with very short exposure times.
Virtual Measuring Room
Real environment in a virtual simulation
The virtual measuring room (VMR) is the central control and measurement planning software for all elements of the optical 3D measuring machine. It offers the functional representation of a real measurement environment in a virtual simulation. The VMR consists of a robot with a sensor, the programming, including the kinematics of the robot paths, the part and the measurement plan. Thanks to the VMR, the user can work with the system without requiring specific robot programming skills. All robot movements are simulated and checked for safety in the virtual measuring room before execution
Effective analysis tool
ZEISS INSPECT offers everything from a single source
Scanning, inspecting and reporting: Evaluate nominal-actual comparisons as well as GD&T. Implement necessary corrections directly thanks to easy-to-understand results. With ZEISS INSPECT you can carry out complete analyses, receive comprehensive reporting and integrate measurement results into existing processes.
ZEISS ScanBox 6135
ATOS ScanBox 6135 was designed for the quality assurence of large and heavy workpieces such as a cast parts, hang on parts or tool with a size up to 3500mm
ZEISS ScanBox 6235
A special features of ATOS ScanBox 6135 are the two working area wich can ba operated independently from each other thus deliver even more precise measurement results in the shortest possible time
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